APPLICATIONS IN INDUSTRIES
Some examples of Application DataSheets in the Aerospace Industry. This list is not exhaustive, all datasheets are available online
WHEEL GRIPPER15020 FRANCE
Functions
Two working positions horizontal / vertical
Automatic clamping when the wheel is detected
Assisted rotation
Safe Working Load: 25kg.
Advantages
Multi control handles, to cover all work heights and insure an efficient and ergonomic position
Easy to orientate the wheel thanks to the peripheral handwheel
Wide hole into the center of the gripper allows access for a wrench to tighten the product and save time
Automatic clamping allows the clamping function only when the part is properly placed and reduces the number of operations for the operator
Light indicators help the operator at each step of the process.
Power supply
Pneumatic 7 bars clean, dry air only
Budget
Gripper 15-20k€*
*The price mentioned is indicative only
DASHBOARD MANIPULATOR17007 GERMANY
Transfer dashboards from delivery stillage to production line. Mounted on a zero gravity pantograph arm
Zero gravity balancing technology allows up and down movement by action directly on the part
A sensor detects the part and allows clamping. System automatically switches to loaded mode without utilizing buttons.
The arm system can easily be manipulated by a single operator
Arm radius: 2.5 m
Safe Working Load: 100kg.
Arm is balanced throughout its stroke
Lifting movements are smooth and fluent
Number of actions during the process is reduced
System has excellent positioning precision.
Electric 110VAC to 230VAC 50W max.
Pantograph zero gravity Arm + Gripper: 40-50k€*
FLYWHEEL LIFT ASSIST17245 UNITED KINGDOM
The flywheel gripper and the torque tube are fully piloted by zero gravity
Zero gravity balancing Technology allows up and down movement by action directly on the part
Sensors allow detection of the flywheel and engage clamping
Clamping is achieved magnetically
Safe Working Load: 10kg.
Excellent positioning accuracy
Safety functions on picking and placing
In compliance with safety standard DIN EN ISO 12100
Pneumatic 7 bars clean, dry air only Electric 110VAC to 230VAC 50W max.
Torque tube + zero gravity Balancer + Gripper: 25-30k€*
WHEEL TROLLEY ASSIST14036 UNITED KINGDOM
The whole system is on a trolley
The cylinder adjusts the load height
Pneumatic clamping
Safe Working Load: 35kg.
Guides assist positioning on the assembly line
Easy movement thanks to low friction wheels with parking brake
The trolley is used as an alternative to the existing assistors, during maintenance or failure.
Pneumatic 5-7 bars clean, dry air only
Trolley: 25-30k€*
TRUCK SPOILER LIFT ASSIST18227 AUSTRIA
Zero gravity Balancer with suction end-effector
Suction frame can be inclined
Handle bar height fully adjustable.
Lifting ring position automatically adjusted to keep different loads level
Handlebar height to suit operator ergonomic position
No precise positioning is required
Operator can manipulate the part directly in zero gravity mode.
Electric 11VAC to 230VAC 50W max.
Zero gravity Balancer + Gripper :25-30k€*
Zero gravity Balancer with telescopic suction end-effector
Suction frame can be both inclined and expanded
Full rigid system for better ergonomics
Vertical Mast + zero gravity Balancer + Gripper: 25-30k€*
ASSEMBLY GUIDANCE & PROCESS CONTROL SOFTWARE18183 UNITED KINGDOM
ProTight™ software to monitor tightening cycles
Ensure all steps of the tightening process are carried out
Tools only enable in accordance with the predefined sequence
Alarm if operator fails to perform
Prints a label at the end.
Immediate report of OK or NOK at the assembly station
Ease of maintenance
Real-time overview of the assembly line
Real-time status of all tightening results.
12 Licence Pack + Training on site: 42-45k€*
QX + SPECIAL REACTION ARM17037 FRANCE
QXX cordless angle wrench with 22:1 multiplier
Adapted reaction arm and extended nose to reach restricted fastening areas
Displays results on tool’s screen
8 programmable tightening configurations.
Connected to an ICPCM controller, you can send and archive results on your network
Designed to improve accuracy and productivity of your precision fastening and assembly operations
The slave socket can be adjusted to meet the to meet the different bolt position
Configurable preventive maintenance alarms.
Electric: Lithium-Ion Battery Pack 40V
QX multiplier + reaction arm: 13-15k€*
CUSTOM ZERO GRAVITY BALANCER16331 FRANCE
This project required a very specific zero gravity program able to manage a fully automatic process, linked to the main plant controller software
The lifting speed has to adapt to the different steps of production but the part must remain balanced throughout
Safe Working Load: between 65 and 205kg.
Main plant controller software and zero gravity communicate in real time about lifting operation & status
Fully automated process
Only 3kg of effort required to move 205kg
The system has excellent positioning precision (less than 0.5mm on the entire vertical stroke)
This system is suitable for cleanroom environment
Pneumatic: 7 bars, exhaust air is collected and recycled
Electric: 110VAC to 230VAC 50W max
Zero gravity materials (without the steel structure) + programming :10-12k€* each; 13 units produced
MULTI-SPINDLES WITH ADJUSTABLE CENTERS17326 UNITED KINGDOM
The multi-spindle is on a torque tube pneumatically assisted
Maximum tightening torque: 390Nm
The span can manually be adjusted between 228mm and 584mm
Fastening operation is controlled by bi-manual action.
Excellent ergonomics for the operator
A ruler ensures superior accuracy of the span
Two bolts can be fastened at the same time at the same torque
High precision tightening
Light indicators help the operator during the production process
99 programs can be selected.
Pneumatic: 6-7 bars clean, dry air only
Electric: 230VAC
Full station: 100-120k€*
QX + SPECIAL REACTION ARM16038 FRANCE
QXC cordless angle wrench of 10Nm with a 43:1 torque multiplier
Adapted reaction arm and extended nose to reach confined working areas
Displays the actual measured torque or angle result
Lightweight tool, only 4.6kg for 300Nm
Special aluminum head and carbon extension
User-friendly control simplifies the work of the operator
Simple identification of the data with wireless data transmission and on tool display
Electric: 20V Lithium-Ion Battery 2.5Ah
Screwdriver + Case: 14-16k€*
QX + LÜBBERING SPECIAL HEAD18052 FRANCE
This QXX angle head 5Nm has been upgraded with an inline open offset head
With this tool, a target torque of 1Nm +/- 10% can be achieved
It displays the actual measured torque or angle result
Connected to an ICPCM controller, results can be sent and archived on the customer network
The socket slave can be adjusted to meet a wide range of customer specified tightening points
Electric: Lithium-Ion Battery Pack 20V
QX + Special head: 8-10k€*
QX PISTOL 500NM + REACTION BAR18052 FRANCE
This QXM pistol has been fitted with a custom reaction bar allowing tightening up to 500Nm
A spring on the reaction socket allows tightening even if the first screw is not pre-tightened
Very portable solution
High torque achievable with cordless tool
Improve accuracy and productivity of your assembly operations
QX + reaction bar: 8-10k€*
18114 UNITED KINGDOM
The multi-spindle is on a floor mounted pantograph arm pneumatically assisted
Maximum tightening torque: 435Nm
The span can manually be adjusted between 190mm and 254mm
Perfect ergonomics for the operator
A ruler allows for superior accuracy of the span
Full station: 70-80k€*
GEAR GRIPPER270 FRANCE
Fully managed by a Zero Gravity Balancer
The gears are pneumatically clamped
Operator can manually rotate the gears by 180 degrees
Safe Working Load: 12kg
Laser location simplifies the positioning of the clamp jaws around the part
System has excellent positioning precision
Pneumatic: 7 bars clean, dry air only
Gripper + Zero Gravity Balancer: 20-25k€*
DOOR / BACK WINDSCREEN GRIPPER15067 FRANCE
The door gripper is mounted on a pneumatic balancer
It takes the door on the display and puts it on the tractor
Suction cups system
Safe Working Load: 30kg
Light indicators help the operator during the production steps
The handling panel provides all necessary information to operator during different steps of the working process
There are three easy-to-use controls: up, down, clamp
Pneumatic: 5-7 bars clean, dry air only
Gripper + Balancer: 8-12k€*
HOOD GRIPPER16089 FRANCE
The hood gripper is mounted on a pneumatic balance
Operator can work at 3 different heights, to remain in an ergonomic position
Suction cup
Safe Working Load: 20kg
Multi control handles, to cover all working heights and insure an efficient and ergonomic position
User friendly controls
Auxiliary air tank in case of breakdown
Gripper + Balancer: 20-25k€*
TRACTOR BONNET LIFT ASSIST18068 FRANCE
Vertical mast with dual function end-effector
Function 1: open and store the transport container cover
Function 2: remove the tractor bonnet from the container to a trolley
Suction system
Lifting only allowed when minimum suction threshold reached
Safe Woking Load: 50kg
Zero effort for the operator
No marking on the parts
Full station: 20-25k€*
TRACTOR FUEL TANK MANIPULATOR18295 FRANCE
Zero gravity balancing technology allows up and down movement by action directly on the fuel tank
Safe Working Load: 120kg
Only one tool for more than 10 different fuel tanks
Allow the operator to assemble the fuel tank on the tractor with very low effort
The weight of the different fuel tanks is automatically detected and balancing is adapted accordingly
Zero Gravity Balancer + Manipulator: 25-30k€*
LIGHT QX MULTIPLIER WIFI17003 FRANCE
QXX cordless angle wrench 10Nm with a 43:1 torque multiplier able to reach a max torque of 430Nm
Adapted reaction arm
Displays results on an onboarding screen
8 programmable tightening configurations
This design is the lightest wireless tool on the market able to reach a torque of 430Nm
Connected to an ICPCM controller you can send and archive results on the customer network
Configurable preventive maintenance alarms
QX Multiplier + Reaction bar: 8-10k€*
FASTENING STATION16333 FRANCE
Control handle socket tray and light tower are integrated close to the fastening point at an ergonomic height
Arm radius: 2 m
Parking position
The arm avoids any reaction movement during fastening
Weight of the tool is always balanced to increase user comfort
Tightening precision is around 4-5%
The closed loop transducerized control provides exceptional accuracy and traceability for advanced torque control strategies.
FASTENING SYSTEM UNDER A TORQUE TUBE17278 FRANCE
The QM9 screwdriver is on a torque tube, which is assisted by a spring balancer
Maximum tightening torque: 560Nm
Rotation of the handle around the Z-axis
Maximum fastening height: 1660mm; Min: 760mm
Fastening operation is controlled by bi-manual action
The tool is always balanced to increase the user comfort
Control handle, socket tray and light tower are integrated close to the fastening point at an ergonomic height
This allows tightening all the bolts to the same torque
The tightening precision is around 4-5%
Torque tube + Spindle: 30-40k€*
COIL LIFT ASSIST17136 FRANCE
The goal of this project was to develop a handling device able to identify and archive each position of the customer product during each step of the production process
Insure a manual X / Y movement, Z lifting into a tight environment and rotation at 320°
Move the coil into an oven 250mm over the runway
Cover a vertical stroke of 1900mm
Identify and track the position of each product
Safe Working Load: Between 10-45kg
Tracking products during production and exchanging information with the main plant controller in real time
Multi control handles on each side to insure an efficient and ergonomic position
Very compact design to work in an area of 1.5 m square
Special material able to survive in a corrosive environment
1 full station + installation(EU): 55-65k€*
BREAKER LIFT ASSIST17395 UNITED KINGDOM
Ergonomic lifting system for breaker manipulation
Breaker manipulator is mounted under a Jib Crane
The gripper is equipped with a control handle to move the load
Mechanical gripper
Safe Working Load: 115kg
Rotary stops to define a precise working area
Simple concept for durability and long service life
Easy handling
No external supply needed to action clamping function
Jib crane + gripper: 10-15k€*
PANEL GRIPPER16095 FRANCE
The gripper is mounted on a pneumatic balancer
It’s for building panel lifting
2 pneumatic suction pad systems
Allows positioning of the load by moving the handle upward and downward
Safe Working Load: 70kg
User-friendly controls.
Picking heights from 200mm to 1000mm easily achieved
Pneumatic: 4-7 bars clean, dry air only
Balancer + gripper: 14-16k€*
QX ANGLE WRENCH WITH SPECIAL HEAD18123 FRANCE
It is a QXC cordless angle wrench with an offset special head
It is a close deported head
This offset head allows a tightening torque of 2Nm
This offset head is designed to improve accuracy and productivity of your precision fastening and assembly operations
The size of this head allows access to hard-to-reach screws
Very fine tightening torque
By connecting to ICPCM controller, you can send and archive results on the customer network
QXC + Special head: 6-8k€*
TANDEM REEVED BALANCER18250 ITALY
This system is composed of two 225kg balancers which are reeved
The standard pendant control has been upgraded with an emergency stop.
Operating travel: 1 m
Safe Working Load: 900kg
The operator has a balancing zone to handle the load, unlike a hoist
Safety is increased with the emergency stop button on the pendant control
This solution can be provided with hooks or with overhead rail trolley
WELDMENT DUAL MODE MANIPULATOR18136 UNITED KINGDOM
Floor mounted jib crane with rail extension
ZA balancer and custom end-effector
The end-effector has two gripping modes (180° rotation)
First mode: mechanical clamping
Second mode: magnetic clamping
Operator can lift two different parts with only one manipulator
Easy to switch between the two clamping modes
The extension rail system avoids interference during jib crane rotation
Visual indicators to indicate part is clamped and release is permitted
Full station: 15-20k€*
BARREL LIFT ASSIST14055 FRANCE
The load can be moved up and down thanks to the inline handle
Simple hook
User-friendly controls
Gripper (without balancer): 1-2k€*
SCRAP BUNDLES LIFT ASSIST15025 FRANCE
220° Jib Crane, rotary stops and speed control kit to regulate the speed between uncharged / charged state
Pneumatic jaw clamping
Vertical stroke 1300mm
Safe Working Load: 65kg
Jib crane covers a radius of 220 degrees adjustable to the work area by positioning stoppers
Speed can be controlled for different load states
The manipulator can accommodate one bundle horizontally or two vertically
1 full station + installation (EU): 20-25k€*
ZERO GRAVITY ARM16174 NETHERLANDS
713 arm with a zero gravity kit, which is provided with a sensitive handle with a closed hook
This arm can be fixed to a carriage, on a column or directly on the ceiling
Articulated arm has two rotation axes and end stops to limit the rotation
Different sizes and capacities of arms are available to fit a large variety of applications
Safe Working Load: 0 to 225kg
All the lifting movements are smooth and fluent
System has an excellent positioning precision
This arm can be configured upon request
713 arm + zero gravity technology: 12-18k€*
QX + REACTION ARM16243 FRANCE
Handling system for a QX Pistol with arm and vertical balancing movement
A pneumatic handle allows control of the tightening machine
The reaction arm QTA010 has a torque capacity of 10Nm
Designed to improve accuracy and productivity of critical fastening and assembly operations
1 full system: 4-6k€*
DUAL SPINDLE HANDLING SYSTEM18046 FRANCE
The double-spindle is on a QTA 475 arm pneumatically assisted
The double-spindle is designed to tighten sphere valves. Remote control option available
Maximum tightening torque: 55Nm
The axial distance is variable between 100mm and 136mm (2 positions)
The arm reduces the load for the operator
A brake slows down the descent
Two bolts can be fastened at the same time and to the same torque
Station: 27-32k€*
QE SPINDLE+HANDLE AND REACTION ARM19034 ITALY
QE8 straight spindle mounted on a QTA150 arm
Ergonomic handle with start & stop commands
8 program selection on the handle
Max. torque: 150NmWWZ
Operator can select the right tightening program directly on the handle
No effort to handle the tool and no torque reaction for the operator
Very large operating area thanks to the arm
Direct visualization of the cycle state thanks to the light tower
